WW Thermal Designs, LLC

WW Thermal Designs, LLC WW Thermal Designs, LLC WW Thermal Designs, LLC

                            Designing sustainable solutions for the cold chain market.

Learn More

Contact Us: https://wwwthermal.com

WW Thermal Designs, LLC

WW Thermal Designs, LLC WW Thermal Designs, LLC WW Thermal Designs, LLC

                            Designing sustainable solutions for the cold chain market.

Learn More

Contact Us: https://wwwthermal.com

About WW Thermal Designs, LLC

Our Mission

At WW Thermal Designs, LLC, our mission was to provide simple and sustainable designs, that are both curbside recyclable and meet ISTA® thermal performance requirements. In time it grew into a cold chain consulting service, that evaluates a client's current cold chain process and products and implements a system or product improvement or a complete strategy into the cold chain market.

Explore our innovative packaging solutions gallery

    Engineered for Performance. Eco-friendly for our Future.


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    WW Thermal Packaging & Consulting Services

    Custom Cold Chain Designs

    • Commercial Ready Package Designs
    • Products have been tested to ISTA 7E Protocol in Independent Laboratories
    • Pallet Shipper 120 hour Hot/Cold Profile
    • Box Liner 48 hour Hot/Cold Profile
    • Manufacturing Equipment Layouts Complete
    • Some Products have Sold Commercial in Market under our former operating company, TeraPak



    All products can be built to custom size and density.

    Cold Chain & Packaging Consulting Services

    • Thermal Testing & Compliance
    • Cold Chain Pack out System Design
    • Cost of Use Analysis
    • Market Entry Strategy
    • Project Management
    • Raw Materials Sourcing
    • Equipment Design & Automation




    At WW Thermal Designs, LLC, cold chain is all we do, so we take pride in the designs we offer and the work we do with our clients. We've formed many friendships over the years and appreciate everything we have learned and hope we assisted our clients with the guidance they've needed, along the way.

    Who are the people behind WW Thermal

    WW Thermal

    WW Thermal Designs started because we got a puppy, seriously. It was during puppy house training that I noticed how many packages were being delivered to each neighbor's door, each day. Ironically, we are outdoor people, but I hadn't paid attention in my own neighborhood. It made me recognize just how many people were receiving home delivery services and it was growing each week. That was 2015, who knew, it was just the beginning and home delivery doesn't appear to be slowing down. So, two average people decided to take a risk, actually, one did, and the other tagged along.

    (aforementioned puppy, Winston)

    Chris Hall

    Chris was clearly the expert in this duo. His background in paper and packaging, then the opening of his own packaging manufacturing business, allowed him to jump right in. He's comfortable in the package design space and knows raw materials and their capabilities. He also had a great understanding of ISTA compliance. It was a perfect fit and startup project. All he had to do was find the right sustainable materials, to appeal to a changing market. You'd think with 25 years' experience, we'd make no mistakes, right....that's a funny story, ok, maybe not so funny, but here we are, with a product line and a website. 

    Kathleen Zilko

    Now, to the village idiot of packaging. Before this endeavor, packaging to me was "goodies in the mail". Ten years later, I've learned a lot. I did not have any experience, but I have military organizational skills, I'm witty, a quick learner with a quirky way of figuring things out.  Eventually, I quit the corporate world and joined full time. Combined with Chris' know how, it worked itself out. When you start a package design business, in your kitchen, game room and garage, you get creative. Ask me about the makeshift "testing chamber" in a closet?  Yes, the house is still standing.

    Contact Us

    WW Thermal Designs, LLC

    9114 Abbey Ln Irwin PA 15642

    Christopher Hall: chall@wwthermal.com or 724-787-9335 Kathleen Zilko: kzilko@wwthermal.com or 412-445-7580

    Copyright © 2025 WW Thermal Designs, LLC - All Rights Reserved.


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